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Air France AF447 and my experience with frozen pitot tubes

July 5, 2012

The final report on the 2009 AF447 crash is out today. I didn’t read the entire report but most of the blame was placed on faulty pitot-tubes, as had been expected. There is also a fair amount of discussion about the pilot’s actions but the head of the French BEA stated that “the same situation could have occurred with a different crew on board”.

I can appreciate that statement and the difficulty the AF447 pilots were in. Airline pilots are practically human robots, almost everything they do is a programmed procedure. That’s not to say there aren’t many times they have to exercise sound judgment but when it comes to basic flying procedures, they aren’t supposed to have to figure things out. When the pitot tubes became frozen the AF447 crew was presented with conflicting warnings and information that made no sense. The cockpit warnings and information weren’t reflective of the aerodynamic condition that the airplane was in, nor was it a situation the crew had been adequately trained to deal with. How do you react when one indication contradicts another? My condolences go out to the families of the passengers and crew.

* * *

I had a frozen pitot tube once. I was flying an older Seneca to Europe at the end of the northern hemisphere winter. I had refueled in Kuujjuaq and was on my way to Iqaluit. In Iqaluit avgas (100LL) is available in drums only and you have to buy the entire drum. I was hoping to buy just one drum of avgas in Iqaluit but my fuel consumption looked to be a bit high. Not wanting to buy a second drum for an additional 10 gals or so I decided to throttle back to a more conservative power setting, hoping to save a bit of gas between CYVP and CYFB.

cyvp-cyfb-bgsf-bikf

Ferry flight route from Kuujjuaq via Iqaluit to Greenland and Iceland

Image courtesy of Great Circle Mapper.

I knew I shouldn’t have throttled back, one of the points I often have to explain about doing ferry flights over the North Atlantic is that many times you won’t be able to go to max range power settings in piston engine airplanes because the engine temperatures will fall below the green arc due to the extreme cold. As it was the temps in my Seneca didn’t fall below the green arc but only a few minutes after I had throttled back the left engine oil pressure started to drop and the left engine oil temperature started to rise. Both needles stabilized before going out of the green arc but I knew something had happened nonetheless.

frozen_oil_cooler

Indication of frozen oil cooler on a Piper Seneca

My guess was that the left oil cooler had congealed or frozen. The oil inside the cooler got so cold that it would no longer flow through, thereby blocking the cooler. The oil cooler bypass valve opened so I was running the left engine essentially with no oil cooler. This wasn’t a dangerous situation in itself as long as the oil temperature and pressure stayed in the green arc, but not fun either.

As I approached Iqaluit the weather was beautiful and clear but surface temperatures were in the -30C range. I had been delayed a bit in Kuujjuaq and was arriving in Iqaluit about 20 minutes after dark so I decided to set up for the ILS approach. My Seneca had a nice autopilot and I decided to fly a coupled approach. I was flying a stabilized approach at 95 kts IAS, one notch of flaps and was passing through about 1,600 feet when the airspeed dropped to about 90. I added some power.

I should note that the pitot heat was ON. I fly light airplanes like you would a large airplane, meaning I turn the pitot heat ON when I go on the runway and OFF when I leave the runway.

A few moments after I added power the airspeed dropped again, this time significantly. My immediate thought was that I lost the cranky left engine. I grabbed the yoke, disconnected the autopilot and shoved both throttles way up. I looked at the airspeed and it had now dropped dangerously low to around 65 knots. If you stall a twin engine airplane on one engine, especially close to the ground, you most likely won’t live. So I did what I was trained to do. I yanked both throttles back and pushed the nose down.

I yanked the throttles back because I thought at the time the airplane was only developing power on one engine, which would be extremely dangerous in a stall.

I pushed the nose down hard. It was dark but I could see the runway. I only had just over a thousand feet of altitude.

The airspeed kept dropping and I realized something wasn’t right. I was reacting to an indication of low airspeed but there were no other stall indications. No stall warning, no aerodynamic buffet, nothing. I glanced over at the GPS and saw the groundspeed indicating something like 130 knots. By now my airspeed indicator was flat at ZERO.

Realizing that I was not in a stall but had a frozen pitot tube, I added power and raised the nose to a nose-level attitude. I was only about 3 miles from the runway and I flew the rest of the way by eyeballing the nose attitude, guestimating the power setting and glancing at the GPS groundspeed, making sure to keep it up quite high.

Iqaluit has a long runway and I was able to make a reasonable landing. The entire “upset” (if you want to call it that) only lasted maybe 10 seconds, maybe less. Much like the AF447 crew, I reacted in a programmed way but the situation was not what was indicated. First I reacted to what I thought was an indication of losing an engine (unusual drop in airspeed during an autopilot coupled approach) and then I reacted to what I thought was a stall. My problem was easy to identify, as soon as I realized my initial responses didn’t produce the expected result I was able to identify the real problem, the frozen pitot tube. Sadly, the AF447 crew was in a much more complicated and dire situation (for one, they weren’t able to see the ground and fly by visual reference, I was).

On the rollout the pitot tube started to unfreeze. There was never any loss of power on the left engine, that was just my initial reaction based on the indicated loss of airspeed and earlier indications (which had persisted) of high oil temp and low oil pressure. There was also never a loss of airspeed, just a frozen pitot tube.

sunset_over_nunavut

Not long after I took this picture the Seneca’s left oil cooler froze up on me.

Operating requirements

June 28, 2012

Imagine you’re on the German Autobahn. You’re zipping along at 140 MPH in your fine German automobile.

No stop signs, no speed limits, ain’t nobody gonna slow me down

Now you’re leaving beautiful Bavaria and cross the border into France. You keep moving at 140 MPH until the French Gendarmerie nationale pulls you over. You kindly point out your German license plates to the nice Gendarme and explain that you shouldn’t have to abide by his speed limits since your registration is German. Right?

Of course not.

We know things don’t work that way with automobiles and they also don’t work that way with airplanes. Nevertheless when I discuss equipment and operating requirements for a ferry flight I often hear the argument that this or that piece of equipment is not required for my airplane because it is registered in this or that country. That simply isn’t true, you have to comply with the operating requirements for the countries you fly in, regardless of your aircraft’s country of registration.

Aircraft operating requirements vary from country to country due to things like variations in ground-based infrastructure, geography, amount of air traffic, etc. ICAO sets recommendations but it’s up to the individual countries to adopt them.

Some variations on operating requirements are flight rules. For example, Colombia prohibits (with few exceptions) night flight in single-engine airplanes. For ferry flights over the Atlantic, Transport Canada requires that the pilot-in-command holds a current and valid instrument rating, even if the flight is conducted under VFR. Then there are the expensive requirements: the rules that affect equipment installed in the airplane.

For international ferry flights in general aviation airplanes, the following are the most common “equipment requirements”:

  • HF radio for the Atlantic Crossing: nowadays the only routes where Transport Canada allows Atlantic crossings without HF radio are CYFB-BGSF-BIKF or at or above FL250 CYYR-BGBW-BIKF. (Ref. TC AIM section 6) Many people still take the CYYR-BGBW route below FL250 without HF radio but you risk being violated and fined. In my opinion if you can’t go to FL250 it’s better to take the far northern route via CYFB to BGSF than to bother with HF radio.
  • Mode-S transponder in Europe: the mode-S requirements in Europe vary by country but the basic idea is that in the busiest airspace (UK to Germany to France) mode-S is mandatory for IFR flights and some VFR. The general perception appears to be that mandating mode-S for general aviation airplanes was a bad idea due to the clutter on controllers’ screens but as they say “it is what it is” – as pilots it’s not our place to decide if the rules make sense, which are good rules or bad rules. There are many stories of people flying through areas where mode-S is required with only mode-C onboard but you risk being violated and fined.
  • Traditional DME for IFR in Europe: most newer general aviation airplanes in the US don’t have traditional DME (or ADF) installed. GPS can be substituted for DME in the US because most (maybe all?) the instrument approach procedures have been designed for GPS (or radar) in lieu of DME. In Europe that is not the case, there are still many approaches that are specifically designed for DME, so you must have the equipment onboard. GPS might be a better and more accurate system but that doesn’t matter. As pilots we must fly the approach as published and if the approach requires DME then you must have DME.
  • 406 MHz ELT: this is another requirement that varies by country. Some countries require a 406 MHz ELT and others (like the US and Canada) don’t. Of the countries that require a 406 MHz ELT, some accept a portable device in general aviation airplanes and others require that it be a fixed, certified installation. On a side note, the system that monitors the old 121.5 ELTs is no longer operational, so if you don’t have a 406 MHz ELT onboard your chances of being found quickly in the event of a crash are not good. In the case of this recent helicopter crash it took days for the crash site to be found.

These are just the most typical issues for general aviation airplanes delivered from the US to Europe. There are other requirements for large airplanes, EGPWS, RVSM, RNP, alphabet soup stuff. Most are avionics issues and expensive ones at that.

Here are some links to regulatory requirements:

atlantic_ferry_flight_route_via_cyfb_bgsf_bikf

Atlantic ferry flight route via CYFB-BGSF-BIKF. HF radio is not required on this route.

atlantic_ferry_flight_route_via_cyyr_bgbw_bikf

Atlantic ferry flight route via CYYR-BGBW-BIKF. HF radio is mandatory below FL250 on this route.

on_final_for_landing_at_bgsf_sondre_stromfjord

On final for landing at BGSF, Sondre Stromfjord, Greenland.

in_cockpit_of_li2

In the cockpit of what is believed to be the only airworthy Li-2 in the world.

Pictures from the Budapest Air Museum

June 13, 2012

I was in Hungary recently, having delivered a nice Beech 76 Duchess there. It was my first time in Hungary and my customer was the perfect host. The best part of this business isn’t that I get to fly light aircraft all over the place but the people I meet on these trips.

Beside entertaining me and giving me a great tour of the city of Budapest, my hosts also took me to the Aircraft Museum at Ferihegy airport, Budapest. This is an open air museum with a collection of old Russian/Soviet airliners, most of them in the (sadly now defunct) Malev livery. Some (but not all) of the airplanes are open to visit inside, you can sit in the cockpit of a TU-154 and make airplane noises! There are also some other displays like ground support equipment and jet engines as well.

Here are a few pictures from the Aircraft museum at Budapest airport:

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Landing at Kulusuk

May 6, 2012

Sorry the blog has been sleepy for a long time, I’ve been so busy with work.  Here’s a video of my approach and landing at Kulusuk, Greenland (BGKK) during a trip I just completed.  I was flying a Beech Duchess (BE-76) from Atlanta to Europe.

I had taped the camera to the top of the dash since I was flying by myself.  The weather was perfect on this particular day for crossing the Greenland icecap and landing at Kulusuk.  Clear skies and light winds!

My speeds for landing in a Duchess are as follows:

  • Approach: 93 kts. — 1.4Vs with approach flaps.
  • Final approach: 78 kts. — 1.3Vs with landing flaps.

With high crosswinds or turbulence on approach I land with partial flaps, in that case the approach speeds are 1.4Vs clean and 1.3Vs with partial flaps respectively.

One for the books

February 11, 2012

Do you have any remarks in your logbook about a certain airport, “don’t go back there?” Maybe fuel was expensive, service was bad, anything along those lines? Well I just added one of those airports to my logbook…

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I completed a ferry flight (delivery flight) to Peru last week, this time one for the books as they say. The machine was a brand new Cessna 172, the mission was to deliver her safely to Las Palmas, Peru (SPLP). My customer was ESPAC, a new flight school / aero club in Peru. As usual, I was the ferry pilot on the trip and with me was one of the machine’s new pilots/owners.

We left the Cessna factory in Kansas late in the afternoon on the tail end of a low-pressure system and headed to Shreveport, Louisiana. Heading southeast on this first leg we saw groundspeeds in excess of 180kts in the Cessna 172 thanks to the circulation around the low-pressure system. We overnighted in Shreveport and departed the next morning for Tamiami, FL, with stops at Bay Minette (1R8) and Lakeland (KLAL). Hotel space was a bit of a problem by the time we reached Tamiami, but we did catch the Heat-Knicks game over a beer at a local sportsbar. As is typical in Florida, there were a fair amount of New York fans watching the game as well.

One issue about this trip was that our insurance company would not provide insurance for Cuba overflight, so we had to fly from Florida down to the south end of the Bahamas and then around Cuba airspace to Jamaica. We cleared US Customs outbound in Tamiami and headed to the Bahamas on a beautiful Sunday afternoon. Our stops in the Bahamas were Exuma (MYEF) for fuel and then Great Inagua (MYIG). Great Inagua is listed as having avgas at times, but we called ahead and were informed there was no avgas (100LL) in Great Inagua.

(Click any image to view full size)

approaching Exuma MYEF Bahamas

Approaching Exuma, Bahamas (MYEF)

in exuma MYEF

Me in Exuma, Bahamas (MYEF)

landing in Inagua MYIG

On final for landing at Great Inagua, Bahamas (MYIG)

c172 at inagua MYIG

Cessna 172 on ramp at Great Inagua, MYIG.

In Great Inagua we were ramp checked by US Customs and Bahamian police. It was a bit odd to get ramp checked by an unidentified US Customs official (the 3 of them looked like paramilitaries) in the Bahamas, but we cooperated. They left without giving us much of a hard time and the next morning I asked the Bahamian authorities at the airport to confirm if these guys were legit, since none of them identified themselves.

There are no resorts or big hotels on Great Inagua, very few tourists go there. After the ramp check was complete a taxi driver took us to the local guest house and took us to buy some excellent food. I hesitate to say the food was from a local restaurant, it was more a regular house where the family makes its business cooking and selling food. At any rate, the food was excellent and the guest house quite nice.

Stuck for 3 days in Los Cedros, Colombia

If we thought the US Customs ramp check in Inagua was a bit odd, it was nothing compared to what lay ahead. After overnighting in Great Inagua we flew around the tip of Cuba to Kingston, Jamaica. We overnighted in Jamaica and departed Kingston early the next morning to Cartagena, Colombia (SKCG). We rushed through our Cartagena stop to get airborne by 2:00pm that afternoon. Our next leg was Cartagena to Cali, about 4 hours in a C172. We were delayed a bit in Cartagena and didn’t get airborne again until almost 3:00pm.

Now as the pilot-in-command I take responsibility: it was a mistake getting airborne in Cartagena. Once we realized we were delayed I should have decided to go to a hotel and start again the next day. If you’re not familiar with Colombia, single-engine night flight is prohibited in Colombia (with some exceptions). Again, it was my mistake, but we took off in Cartagena. We received our IFR clearance and were on our merry way. Once airborne our FMS (Garmin 1000) was showing an ETA in Cali of 23:55Z and sunset was expected around 23:25Z.

About an hour and a half into the flight we were handed of from Baranquilla control to Los Cedros tower (at low altitudes on the West side of Colombia you have a sort of tower enroute control). A bit later Los Cedros informed us that our flight plan ETA in Cali was after sunset and we were not allowed to continue. We hassled with Los Cedros tower a bit over the exact requirement of “night flight” in Colombia but to no avail. Just for background, in the US the beginning of “night flight” is defined as either the “end of civil twilight” or “1 hour after sunset”, depending on the purpose. Either way, dark does not begin at sunset and I felt comfortable we would be landing in Cali before dark but Los Cedros ATC did not allow us to continue our flight.

After some discussion about alternates we decided to land at Los Cedros airport (SKLC). No big deal, or so we thought. After landing Colombia national police came out in force to check the airplane. This is normal in Colombia: for any unscheduled international flight the national police checks the airplane at each stop. I’ve done the trip several times and I’m quite familiar with the procedures. I also don’t fly for just anybody, flying to South America I only accept trips from known companies (in this case, Cessna) or persons.

The Colombia national police took maybe 30 minutes to check everything and were satisfied. After completion of all their checks the local “Coronel” explained to us that Los Cedros is in a “hot zone”, there is a lot of drug smuggling through the area into Central America and on to the US, so this is why their checks were more elaborate than normal. They told us most pilots who make unscheduled landings at Los Cedros are drug smugglers. When all was finished they were happy and we were ready to leave to the hotel, however, just then a representative of the local anti-narcotics police and Colombian Air Force entered to start the checks all over again. The Coronel of the national police told the anti-narcotics police that all was well. We took a taxi in town and checked into a hotel.

Twenty minutes later the anti-narcotics cop called our hotel and told us to come back to the airport right away. If not, he would send police to get us out of the hotel. Hmmm… not good.

We went back to the airport where the anti-narcotics cop showed us some fax he received from the Colombian Air Force that stated we had deviated from our flight plan. Next thing we know the anti-narcotics cop told us he was immobilizing our airplane. The national police basically looked at us and said sorry he has more authority than us. I tried to explain that we have all the permits, licenses, paperwork in order, but to no avail. By now it was late and nothing we could do. The cops taped up our airplane and left.

At this point I should mention that there were already 2 confiscated aircraft sitting on the ramp at Los Cedros, according to the policemen we talked to those were legitimately confiscated from drugrunners:

confiscated aircraft colombia

Confiscated aircraft at Los Cedros, Colombia (SKLC)

Not ready to become confiscated airplane nr 3:

The rest of the story is long and the details serve no purpose here. I will say that I have done numerous ferry flights to South America, I use an excellent handling agent (the same company that handles US government contracted and military aircraft in Colombia) and all of our permits were in place. We should have been allowed to leave early the next morning with just a simple report explaining the reason for our deviation, but that was not the case. After about a day or so of hassling with the anti-narcotics police in Los Cedros I began to worry, suspect things. Los Cedros ATC as well as agents from the Colombia national police said things that made us be quite concerned about the legitimacy of the proceedings. And again, I know what to expect and this wasn’t the normal.

I made contact with Cessna, Bogota, Washington and Peru, everybody and anybody. I hesitate to mention anyone so as to not take credit away from the many people who made an effort on our behalf, but among many the US embassy in Bogota was very helpful in this issue. In hindsight it was a strange coincidence how one US official gave us a bit of a hassle in the Bahamas but others in Colombia came to our help.

Long story short, on the second day after our diversion to Los Cedros we were finally cleared to continue our trip.

los cedros airport SKLC

Los Cedros airport, Colombia (SKLC)

After our adventure in Los Cedros we landed in Cali for our second Colombia stop and then on to Guayaquil, Ecuador (SEGU). The boundary between Colombia and Ecuador airspace along the Cali-Guayaquil route is called “ANGEL”, and it’s safe to say I’d never been happier to reach ANGEL!

never been happier to reach angel

Our route of flight to ANGEL, the border between Colombia and Ecuador airspace

Guayaquil is wet this time of the year. While I was waiting on my copilot to return from paying the landing fees I snapped a picture of this LAN Boeing 767 landing on a wet runway at SEGU:

B767 landing in rain SEGU

LAN Boeing 767 landing in rain at Guayaquil, Ecuador (SEGU)

c172 and B767 on ramp in guayaquil SEGU

Cessna 172 and B767 on ramp in Guayaquil (SEGU)

After Guayaquil we flew to Piura, Peru (SPUR). My copilot has friends in Piura so we wanted to overnight there.

landing in Piura SPUR

Cessna 172 on final for landing at Piura, Peru (SPUR)

After Piura we flew down to Lima’s Jorge Chavez Intl. airport (SPIM) to clear Peru Customs (not for us as pilots, but for the airplane import). Some of the Peru import paperwork hadn’t been prepared properly but after some phone calls that was all resolved. The next day we flew to Las Palmas, which is a Peruvian Air Force base but also accepts civilian aircraft to go to the SEMAN repair station. Lima Intl. is quite busy nowadays, when I called up for our departure out of Lima we were nr. 12 in line. We ended up having nearly 1 hour of block time for the 11nm flight from Lima Intl. to Las Palmas.

at_FAP_group_8_lima_SPIM

At Peruvian Air Force (FAP) group 8 in Lima, Peru (SPIM)

C172 and AN124 SPIM

Cessna 172 shares ramp with Antonov AN-124 in Lima, Peru (SPIM)

It just so happens that my copilot is a dual citizen US/Peru but his wife is Colombian. After arriving to Lima she asked “How was Colombia?” I replied “I think you already know”. However, as bad as our experience in Los Cedros was, it was only 2 guys giving us a hard time, everybody else has always treated me fantastically in all of Colombia.

As they say, “All’s well that ends well” :)

About those people who write aircraft POH’s

January 6, 2012

3 words for the people at the big factories who write aircraft Pilot’s Operating Handbooks (POHs):

“GET A MAULE”.

Seriously, a 352 page POH (manual) for a Cessna 172? The manual for a Maule M7 is about 40 pages or so and works so much better.

Aircraft manuals should be concise. Airlines have standard operating procedures and their crews are almost like human robots. Every part of the operation is a standardized procedure and there is very little room for interpretation, human judgment or deviation. With tens of thousands of crews flying tens of thousands of flights every day, this is how your operations must be. You want everything to be simple and standardized, guaranteed to have the same desired outcome each and every time.

General Aviation has a far worse safety record than the airlines and while there may be many reasons for that and no simple solutions, I personally think that the undue complexity of aircraft manuals and checklists is a contributing factor. General Aviation manuals aren’t simple and standardized: they’re complex and verbose.

As a ferry pilot I fly many different aircraft so I consider use of checklists even more important for me than for the average pilot who typically flies the same airplane. I recently picked up a factory new Cessna 172 and the only checklist in the airplane was the factory-issued normal and emergency procedures out of the Cessna 172 POH, so that’s what I used to start the trip.

Take a look at this C172 “before takeoff” checklist, I’ve pasted it out of a copy of a late-model, G1000 Cessna 172SP POH:

BEFORE TAKEOFF
1. Parking Brake – SET
2. Pilot and Passenger Seat Backs – MOST UPRIGHT POSITION
3. Seats and Seat Belts – CHECK SECURE
4. Cabin Doors – CLOSED and LOCKED
5. Flight Controls – FREE and CORRECT
6. Flight Instruments (PFD) – CHECK (no red X’s)
7. Altimeters:
a. PFD (BARO) – SET
b. Standby Altimeter – SET
8. ALT SEL – SET
9. Standby Flight Instruments – CHECK
10. Fuel Quantity – CHECK (verify level is correct)
NOTE
Flight is not recommended when both fuel quantity
indicators are in the yellow band range.
11. Mixture Control – RICH
12. FUEL SELECTOR Valve – SET BOTH
13. Autopilot – ENGAGE (if installed)
(push AP button on either PFD or MFD bezel)
14. Flight Controls – CHECK (verify autopilot can be overpowered in
both pitch and roll axes)
(Continued Next Page)

BEFORE TAKEOFF (Continued)
15. A/P TRIM DISC Button – PRESS (if installed)
(verify autopilot disengages and aural alert is heard)
16. Flight Director – OFF (if installed)
(push FD button on either PFD or MFD bezel)
17. Elevator Trim Control – SET FOR TAKEOFF
18. Throttle Control – 1800 RPM
a. MAGNETOS Switch – CHECK (RPM drop should not
exceed 150 RPM on either magneto or 50 RPM differential
between magnetos)
b. VAC Indicator – CHECK
c. Engine Indicators – CHECK
d. Ammeters and Voltmeters – CHECK
19. Annunciators – CHECK (verify no annunciators are shown)
20. Throttle Control – CHECK IDLE
21. Throttle Control – 1000 RPM or LESS
22. Throttle Control Friction Lock – ADJUST
23. COM Frequency(s) – SET
24. NAV Frequency(s) – SET
25. FMS/GPS Flight Plan – AS DESIRED
NOTE
Check GPS availability on AUX-GPS STATUS page. No
annunciation is provided for loss of GPS2.
26. XPDR – SET
(Continued Next Page)
BEFORE TAKEOFF (Continued)
27. CDI Softkey – SELECT NAV SOURCE
CAUTION
THE G1000 HSI SHOWS A COURSE DEVIATION
INDICATOR FOR THE SELECTED GPS, NAV 1 OR NAV 2
NAVIGATION SOURCE. THE G1000 HSI DOES NOT
PROVIDE A WARNING FLAG WHEN A VALID
NAVIGATION SIGNAL IS NOT BEING SUPPLIED TO THE
INDICATOR. WHEN A VALID NAVIGATION SIGNAL IS
NOT BEING SUPPLIED, THE COURSE DEVIATION BAR
(D-BAR) PART OF THE INDICATOR IS NOT SHOWN ON
THE HSI COMPASS CARD. THE MISSING D-BAR IS
CONSIDERED TO BE THE WARNING FLAG.
WARNING
WHEN THE AUTOPILOT IS ENGAGED IN NAV, APR OR
BC OPERATING MODES, IF THE HSI NAVIGATION
SOURCE IS CHANGED MANUALLY, USING THE CDI
SOFTKEY, THE CHANGE WILL INTERRUPT THE
NAVIGATION SIGNAL TO THE AUTOPILOT AND WILL
CAUSE THE AUTOPILOT TO REVERT TO ROL MODE
OPERATION. NO AURAL ALERT WILL BE PROVIDED.
IN ROL MODE, THE AUTOPILOT WILL ONLY KEEP THE
WINGS LEVEL AND WILL NOT CORRECT THE
AIRPLANE HEADING OR COURSE. SET THE HDG BUG
TO THE CORRECT HEADING AND SELECT THE
CORRECT NAVIGATION SOURCE ON THE HSI, USING
THE CDI SOFTKEY, BEFORE ENGAGING THE
AUTOPILOT IN ANY OTHER OPERATING MODE.
28. CABIN PWR 12V Switch – OFF
29. Wing Flaps – UP – 10° (10° preferred)
30. Cabin Windows – CLOSED and LOCKED
31. STROBE Light Switch – ON
32. Brakes – RELEASE

Seriously, 3 pages and 32 items is your “before takeoff” checklist, a hand full of warnings and cautions and then you omit the most important item:

“TAKEOFF BRIEFING – COMPLETE”.

Sorry Cessna, I love you guys and I’ve flown your airplanes practically all over God’s creation but the “before takeoff” checklist in a C172 should not be 3 pages long, it should not have 32 items in it but it darn well ought to have a takeoff briefing in it!

Take a look by comparison at the “before takeoff” checklist out of a Maule M7 manual:

BEFORE TAKEOFF
1. Seat Belt and Shoulder Harnesses – RECHECK FASTENED
2. Doors – CLOSED and LATCHED
3. Fuel Selector Value – FULLER TANK or BOTH (If Equal)
4. Flaps – SET FOR TAKEOFF (MAX 24 Degrees/2nd Notch)
5. Trim Controls – SET FOR TAKEOFF
6. Flight Controls – CHECK FREE and CORRECT
7. Crew Briefing – COMPLETE
a. Departure
b. Emergencies
8. Radios and NAV Equipment – AS DESIRED
9. Altimeter – SET
10. Mixture Control – FULL RICH
11. Propeller Control – HIGH RPM
12. Alternate Air Control – IN and LOCKED
13. Anti-collision Light – ON
14. Pulse Lights – As Required
15. Transponder – ALT
16. Engine Instruments – CHECK
17. Attitude Indicator – CHECK ERECT
18. Directional Gyro – CHECK and SET
19. Parking Brake – OFF

The Maule M7 “before takeoff” checklist is half a page long and includes the most important item on any “before takeoff” checklist: the takeoff briefing. Maule also does a better job than Cessna by moving the run-up checklist to a separate checklist. Many times you won’t be doing the run-up just before takeoff but in a designated run-up area somewhere, a run-up is a different activity than a “before takeoff” check. The “before takeoff” checklist should simply have an item “runup – complete”.

The “before takeoff” phase of flight is one of the more critical phases of flight. Things like runway incursions, airspace violations, stall-spin accidents, can all be partly attributed to pilot error or distractions. Therefor the “before takeoff” checklist needs to be short and sweet and cover only the things that are important at that point in the flight, no extraneous stuff, no distractions. Same holds true for the approach checklist and landing checklists. By-the-way, the C172 checklist also omits the “approach briefing” just like they omit the “takeoff briefing”.

If General Aviation safety is to improve – especially considering the complexity and capability of current aircraft – pilots need to operate more by standard operating procedures, short and sweet, just like the airlines. Wordy and complex manuals do not accomplish that.

Now you might say that the complex manuals are a product of trial lawyers but if that’s true somebody needs to put all the trial lawyers in a room together and explain to them that complex and wordy manuals don’t help safety, they hurt it.

The most important reason why complex manuals hurt General Aviation safety is because the manuals are so complex nobody uses them. At the end of my first day of flying on my last trip I bought a much better aftermarket C172 checklist because the factory manual is so bad, but how many pilots do you think simply put the manual in the back of the seat pocket and never look at a checklist again? If you want pilots to use checklists, they must be written for the real world. Think pilots will sit at the departure end of a busy runway and read 3 pages of manual? And if they did, that much heads-down time at such a critical juncture would be more detrimental to safety than anything.

Another problem with complex manuals is that they increase the potential to overlook something important amids all the frivolous stuff (“throttle friction lock – adjust” seriously?).

One of my recent customers almost died in a Piper Mirage many years ago after having a complete electrical failure in actual IMC in Denmark. When the pilot told me his story he made no excuses – he had overlooked one step on the “starting engines with external power” checklist. What happened is that this pilot left a master switch on after a flight and drained the battery in an earlier model Piper Mirage. After starting the engine with external power on his next flight he missed the step on the checklist where you are supposed to check if the battery is charging. He had checked alternator output on both alternators but not if the battery was charging. Due to a battery-powered relay in the system the battery would not come online if it was completely dead, even with 2 operating alternators. In case you’re not familiar with small aircraft electrical systems, the battery is supposed to act like a “cushion” so that the alternators don’t have to respond immediately to each and every variation in electrical system demand. Because the battery never came online and didn’t provide this “cushion” to the alternators, shortly after takeoff on this fateful flight both alternators simultaneously quit and the pilot found himself in actual IMC with no electrical power at all. Only because he is an excellent pilot, had a handheld emergency radio, and perhaps because somebody up above decided it wasn’t his time, did he (and his passengers) live to tell me this story. But if the “starting engine with external power” checklist had been short and simple, maybe the entire episode wouldn’t have happened, maybe he would have noticed the battery wasn’t charging, shut down and put a battery charger on the airplane for a few hours. A simpler checklist might have saved the day.

Just my humble opinion, when it comes to aircraft POH’s and checklists, simple is better.

Delivering the first airplane for USMP Ciencias Aeronáuticas

December 14, 2011

Alternate title: flying to South America by Cessna 172.

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I delivered the first airplane for Universidad San Martin de Porres (USMP) last week. Universidad San Martin de Porres is a major university in Lima (Peru) and they are starting Peru’s first university accredited pilot training program. Here is some info about USMP Ciencias Aeronáuticas on the web and on Facebook.

Personally I think this is a great idea, I didn’t go to college until later in my career and in hindsight I wish I had done so when I was younger. To have a good career as a professional pilot the 2 things that matter most in terms of checkboxes on your resume – at least in my opinion – are 1) military experience and 2) a university degree.

The first airplane for USMP Ciencias Aeronáuticas is a brand spanking new Cessna 172SP. The friendly folks at the international Cessna dealership for Peru had arranged for us to pick up the airplane at Eagle Aviation in Columbia, SC, where it had been painted in a custom paint scheme for USMP.

New C172SP with custom paint for USMP Ciencias Aeronauticas

New C172SP with custom paint for USMP Ciencias Aeronauticas

We arrived in Columbia (KCAE) on a lousy rainy day and decided to postpone our departure by 1 day to allow some finishing touches at the paint shop and wait for better weather. The next day weather was more reasonable and we took off for our first leg of the ferry flight: Columbia, SC (KCAE) to Tamiami, FL (KTMB).

The weather was generally good VFR for our flight to Tamiami but we had to stay around 3,000 feet most of the time to avoid strong headwinds. At Savannah (GA) ATC asked us if we wanted to go around or over the top of their class C airspace and I decided to climb to 6,500 feet for 40 miles or so. You can tell by the headwinds on the Garmin 1000 MFD that I may have made the wrong decision at that point. A diversion around their airspace might have been quicker.

garmin g1000 mfd with headwind

You know it's going to be a long day when you have a 50kt headwind in a Cessna 172

We had an uneventful trip to Tamiami which was our first overnight stop. The next day we completed the mandatory 25-hour oil change for a new aircraft as well as US Customs export paperwork in Tamiami. All that took up most of the day but in the afternoon we continued our trip with a short flight from Tamiami to Nassau, Bahamas (MYNN), our second overnight stop.

nassau beach

The view from our hotel in Nassau, Bahamas.

In a late model Cessna 172 you could theoretically cross the Gulf of Mexico with just 1 stop in Jamaica, but I wanted to go from Florida to the Bahamas and then on to Jamaica because flying direct from Florida to Jamaica in a C172 is a bit of a stretch range-wise. We refueled in Kingston and after a quick turnaround continued on to Cartagena, Columbia (SKCG).

Jamaica to Cartagena is about 4:15 hours in a Cessna 172, well within range but obviously you want to be very careful with winds and weather.

C172 in cartagena

Our handling agent in Cartagena, Colombia (SKCG). They always take good care of us.

I work with an excellent handling agent in Cartagena, they take care of our Customs notification, make our hotel reservations and have our flight plans ready to file the next morning. From Cartagena we headed over to Cali (SKCL) in mostly good VFR weather until the last 70 miles or so, when we ran into some cloud buildups over the mountains just west of Cali.

From Cartagena there are various direct routes to Cali but we flew a bit west so as to avoid having to fly at higher altitudes over the Andes mountains. In Cali we shot the ILS but had the runway easily in sight from 4 or 5 miles out. When approaching Cali from the west in any airplane without speedbrakes you will usually need 1 turn in the holding to lose altitude for the instrument approach after crossing the mountains.

garmin g1000 mfd showing cali ils SKCL

The ILS at Cali programmed in the Garmin 1000 MFD

Weather between Cali and Guayaquil was a bit marginal and we decided to overnight in Cali. The airport hotel in Cali had sold out all of its 12 rooms, so we took a taxi to Palmira and found us a nice hotel there for only 80,000 pesos per night (~$50).

The next day we had good weather for our flight to Guayaquil (SEGU) where we refueled and did another quick turnaround. Guayaquil is an interesting airport, the preferred runway is RY21 but the General Aviation facility is all the way at the end of the runway. While we were strapping in and doing our before start checklist a C152 taxied out just before us. When requesting my startup clearance I asked ATC for RY03 if available. With light winds Guayaquil tower will usually approve General Aviation aircraft to land RY21 and takeoff RY03 to minimize taxi time and minimize traffic/delays on the ground. If taking off on RY03 when RY21 is technically in use the tower simply requests a quick right turnout.

The Guayaquil control tower approved RY03 for us and as we rolled out of our 180 degree right turn after takeoff I looked down and saw the C152 which had taxied out just before us, the airplane was still on the ground taxiing, almost reaching the departure end of RY21 :)

Taking off out of guayaquil, ecuador SEGU

Taking off out of Guayaquil, Ecuador (SEGU).

From Guayaquil we flew to Trujillo, Peru, where we overnighted for the last time on this trip. The next morning we had a delay taking off out of Trujillo because our international flight permit for Peru specified Pisco (SPSO) as our final airport but the university had requested that we change our destination to Lima (SPIM). Once that was cleared up we took off and headed down the Pacific coast to Lima.

huanchaco

The beach / resort town of Huanchaco, near Trujillo, Peru.

As usual Lima was landing runway 15. We were lucky to arrive at a fairly quiet moment (Lima can be very busy at times) and shot the ILS to RY15.

landing at lima jorge chavez spim

On final for landing at Lima's Jorge Chavez Intl Airport (SPIM)

Here’s the first airplane for USMP Ciencias Aeronáuticas in Lima, Peru.

C172SP delivered to USMP Ciencias Aeronauticas, Lima, Peru

The first airplane for USMP Ciencias Aeronauticas, at the completion of the delivery from US to Lima.

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